Low-voltage switchgear: making a sound selection

Low-voltage switchgear: making a sound selection

Gary Parker, ECA Senior Technical Engineer talks to PE about the different types of protective devices and the main considerations when selecting and specifying low voltage switchgear.

Low voltage switchgear forms a vital part of the link between generation, transmission or transformation equipment on one side and the lighting, motors and information technology on the other.

The right choice

There are many devices designed to interrupt power, from a source to a load, and they each have different functions and characteristics. Selecting the right device for the right application is therefore extremely important.

Miniature Circuit Breakers (MCBs) are probably the most common form of protective device used in electrical installations. Their use and characteristics should be well known and familiar to most professionals. Moulded Case Circuit Breakers (MCCBs) or simply circuit breakers, are commonly used for sub-main distributing loads in switchgear.

The variety of sizes available means they can be used in many circumstances where other forms of devices would be unsuitable. Advances in the ‘intelligence’ of these devices is enabling building managers to remotely monitor loads and better manage energy use. Many MCCBs have a variety of adjustable settings that can assist in providing protective device selectivity throughout an installation.

MCCBs are often found in installations where the maximum prospective short circuit currents are potentially very large. Many manufacturers now produce MCCBs with capacities in excess of 100 kA.

Where the downstream protective device is a fuse, many adjustable CBs will need to have an I2t on/off function, also referred to as an in/out. ‘On’ results in an inverse time delay characteristic that most closely resembles time/current characteristics of fuses. ‘Off’ results in a constant delay characteristic that coordinates best with thermal-magnetic and electronic trip circuit breakers.

Air Circuit Breakers (ACBs) are often used at the origin of larger installations, due to their rating and ability to withstand high levels of faults.

One consideration when selecting ACBs is the option of fixed or withdrawable type. Fixed ACBs are generally less expensive than the withdrawable variety but can be more challenging to maintain and isolate safely. A withdrawable ACB will not require isolation of the upstream protective device as there is no need to access terminals or connections.

Where protection is offered by an ACB, this is usually incorporated in a separate protection module. These modules are usually plugged into the ACB and eliminate the need for external protection systems.

Motor Protection Circuit Breakers (MPCBs), as their name implies, are specifically designed to protect motors, compressors and other motive power loads. Like a typical MCCB, these devices offer additional protection against motor overload and phase loss in balanced 3-phase systems.

Contactors are solenoid operated switching devices, usually remotely operated, that are designed to undertake repeated cycles of operation. BS EN 60947-4-1:2010+A1:2012 (Contactors and motor-starters – Electromechanical contactors and motor starters) gives specific information about these devices.

Safety first, cost second

When specifying low-voltage switchgear assemblies, in particularly the forms of separation, then ultimately the greater the degree of protection, the greater the cost. This can initially be seen as a barrier to selecting the more expensive options, however this should not be the case, as an appropriate selection can ensure that not only the does the installation provide safe working situations for those working on/near it, but it can also reduce down-time when inevitable maintenance is required.

As a rule of thumb, the higher the form of separation, the larger and costlier the assembly will be. This will impact on the selection should space and budget be limited but it should never override safety.

*Note: BS EN 61439 specifies the requirements for low-voltage switchgear and assemblies, while BS EN 60947 specifies the functional units within the assemblies.

This article is based on an extract from ECA’s Application Guide: Selection of LV Switchgear and Protective Devices. The full 49-page document is available free to ECA Members and can be accessed at www.eca.co.uk/technical.

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